Automotive Interior Assembly Vision Quality Error-Proofing System
Automotive seats are important tools that provide drivers and passengers with convenient operation, comfort, safety, and fatigue resistance, and are important components of automotive interiors. Automotive seat production is professional and complex. Currently, the industry has formed specialized factories to complete seat production, providing customized products for vehicle matching.
On modern automotive seat production lines, order-based mixed production mode is adopted. It is necessary to control the production quality of automotive seats on the assembly line, while screening and verifying their categories, specifications, etc. If human eyes are used for the above work, there are often problems of production accidents caused by visual fatigue, subjective assumptions, and low efficiency, and due to high labor costs, there is an urgent need for automated equipment to achieve the above functions.
Compared with ordinary industrial site problems solved by machine vision, the main challenge of automotive seats lies in the larger field of view, higher resolution requirements, while also having certain cost constraints. The Automotive Interior Assembly Vision Quality Error-Proofing System provided by Shanghai LeaderSoft Information Technology Co., Ltd. was born for such application scenarios. It uses cameras with ultra-high resolution, paired with high-resolution lenses, ensuring clarity in wide-range shooting, while using Gigabit Ethernet interfaces to guarantee transmission bandwidth and stable long-distance transmission performance. Combined with image processing software, it can perform quality inspection on the texture, color, circuit and other features of the photographed seats, and at the same time determine their specifications and models through their features, comparing them with the specifications and models designated by the QR codes suspended on the seats to complete the verification work.
Automotive seats are important tools that provide drivers and passengers with convenient operation, comfort, safety, and fatigue resistance, and are important components of automotive interiors. Automotive seat production is professional and complex. Currently, the industry has formed specialized factories to complete seat production, providing customized products for vehicle matching.
On modern automotive seat production lines, order-based mixed production mode is adopted. It is necessary to control the production quality of automotive seats on the assembly line, while screening and verifying their categories, specifications, etc. If human eyes are used for the above work, there are often problems of production accidents caused by visual fatigue, subjective assumptions, and low efficiency, and due to high labor costs, there is an urgent need for automated equipment to achieve the above functions.
Compared with ordinary industrial site problems solved by machine vision, the main challenge of automotive seats lies in the larger field of view, higher resolution requirements, while also having certain cost constraints. The Automotive Interior Assembly Vision Quality Error-Proofing System provided by Shanghai LeaderSoft Information Technology Co., Ltd. was born for such application scenarios. It uses cameras with ultra-high resolution, paired with high-resolution lenses, ensuring clarity in wide-range shooting, while using Gigabit Ethernet interfaces to guarantee transmission bandwidth and stable long-distance transmission performance. Combined with image processing software, it can perform quality inspection on the texture, color, circuit and other features of the photographed seats, and at the same time determine their specifications and models through their features, comparing them with the specifications and models designated by the QR codes suspended on the seats to complete the verification work.