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Film Thickness Measurement System

LeaderPaintChecker Vehicle Painting Film Thickness Measurement Solution

This solution is designed for automotive robot automatic painting production lines. After the vehicle body is painted and quickly dried, it replaces manual film thickness measurement instruments by using a robot equipped with a standard high-precision laser measurement head for automatic measurement. It automatically records all data and analyzes whether the film thickness data meets quality standards. The system uses imported German film thickness inspection hardware, integrated with self-developed software Paint Checker for use with the film thickness inspection robot. It reads and analyzes measurement files generated by the measurement equipment in real-time and records them to a database for storage. This solution has been adopted by customers such as FAW-Volkswagen Automobile.

LeaderPaintChecker Vehicle Painting Film Thickness Measurement Solution has the following features:

1. Real-time alarm: When a single measurement point fails inspection, the line stops immediately with an alarm to alert the operator.

2. Zone alarm: An alarm is triggered when the number of failures in a zone exceeds the limit.

3. SPC alarm: An alarm is triggered when SPC analysis of measurement points after consecutive vehicles indicates non-compliance.

4. Curve analysis: Observe the stability of a single measurement point.

5. Bar chart analysis: Observe the pass rate of a single vehicle.

6. Table analysis: Observe the overall measurement Pareto.